# chesapeake 17lt end pours

**URL:** https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485
**Category:** Builder's Forum
**Created:** [September 8, 2008, 4:06pm UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485 "2008-09-08T16:06:57Z")
**Posts on this page:** 10
**Page:** 1

<div class="post-metadata">

### Author: ![Greg\_Fall](https://avatars.discourse-cdn.com/v4/letter/g/b38774/32.png) [@Greg\_Fall](https://forum.clcboats.com/u/Greg_Fall)
#### Post date: [September 8, 2008, 4:06pm UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/1 "2008-09-08T16:06:57Z")

</div>

I have old plans, with no reference to using cardboard dams for end pours (Refuse to admit how long I've been working on this project).

I do not know where to place the dams to get the proper amount of epoxy for the end pours.&nbsp; Can somebody get me that info?&nbsp; Thanks.

---

<div class="post-metadata">

### Author: ![Gary\_Kresser](https://avatars.discourse-cdn.com/v4/letter/g/8491ac/32.png) [@Gary\_Kresser](https://forum.clcboats.com/u/Gary_Kresser)
#### Post date: [September 8, 2008, 4:58pm UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/2 "2008-09-08T16:58:00Z")

</div>

I built a 17 lt and dont remember the dimensions and am not at home I have them there so if yoou dont get an answer email me and I will look them up when I return home. I did have problems with the cardboard dams tho. I taped them in super tight with duct tape but when the epoxy got hot both dams gave way leaving me a mess. I suggest that you use a couple scraps of wood , cut hem to shape and use epoxy and glass tape to install them. I will do this on my next one. I went too the Annapolis boat show last year and asked the CLC representative about this and he said there is no reason not to do it this way.&nbsp; By the way your finished boat will be terrific to&nbsp; use.All my friends prefer it to the Three thousand dollar plastic ones. good luck with it . gary

---

<div class="post-metadata">

### Author: ![Kim\_Haubert](https://avatars.discourse-cdn.com/v4/letter/k/b5e925/32.png) [@Kim\_Haubert](https://forum.clcboats.com/u/Kim_Haubert)
#### Post date: [September 8, 2008, 5:08pm UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/3 "2008-09-08T17:08:25Z")

</div>

Heed what gary says.&nbsp; That stuff will boil over too if added in large mass.

&nbsp;

Kim

---

<div class="post-metadata">

### Author: ![Larry\_Brown](https://avatars.discourse-cdn.com/v4/letter/l/a587f6/32.png) [@Larry\_Brown](https://forum.clcboats.com/u/Larry_Brown)
#### Post date: [September 8, 2008, 6:04pm UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/4 "2008-09-08T18:04:47Z")

</div>

another question on end pours, can’t you also use small amounts say 2 oz at a time to build up to the amount you need for the ends?

---

<div class="post-metadata">

### Author: ![James\_Williams](https://avatars.discourse-cdn.com/v4/letter/j/c6cbf5/32.png) [@James\_Williams](https://forum.clcboats.com/u/James_Williams)
#### Post date: [September 8, 2008, 8:58pm UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/5 "2008-09-08T20:58:47Z")

</div>

If you have a place protected from the wind, you can put the kayak on its bow or stern&nbsp;tip leaning against a wall (I actually strapped my shearwater to the a loose board on the inside wall of my garage).&nbsp; THen use about 6-8 0z of epoxy and pour it in through the hatch after the deck is attached.&nbsp; Much easier than making dams in my experience.

---

<div class="post-metadata">

### Author: ![Darren\_Ryan](https://avatars.discourse-cdn.com/v4/letter/d/f05b48/32.png) [@Darren\_Ryan](https://forum.clcboats.com/u/Darren_Ryan)
#### Post date: [September 9, 2008, 3:45am UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/6 "2008-09-09T03:45:50Z")

</div>

My advice is "as little as possible"...

I recently finished a C17 and for the bow ended up with a large end pour, covering from&nbsp;about 1" behind the curve at the base of the bow.&nbsp; I didn't have microballoons so used filler&nbsp;powder and the bow is now extremely heavy.

Doesn't overly affect paddling, but digs into waves a bit, and makes it just that bit heavier to lift onto the car and carry.

Next time, I'll do a short end pour running parallel to the bow section, about 1" - 2" thick.&nbsp; Just enough to strengthen the bow and for a handle to be drilled.

And as mentioned, best to do it a bit at a time.&nbsp; The epoxy really heated up when I did a large pour, and a few layers will be just about as strong (perhaps dig out some grooves when nearly dry to assist adhesion).

Hope this helps.  
  
Darren&nbsp;

---

<div class="post-metadata">

### Author: ![Greg\_Fall](https://avatars.discourse-cdn.com/v4/letter/g/b38774/32.png) [@Greg\_Fall](https://forum.clcboats.com/u/Greg_Fall)
#### Post date: [September 10, 2008, 10:31am UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/7 "2008-09-10T10:31:05Z")

</div>

Thanks to all for the replies.&nbsp; I'm too much of a perfectionist and would screw up an actual "pour", so I'll just cut a little "bulkhead" from a scrap of okoume, keep the volume of the space on the low side, and add the epoxy in small batches.

I'm going to put a kerosene heater in the garage over the winter and finally get this thing done.

---

<div class="post-metadata">

### Author: ![Dave\_Kennedy](https://avatars.discourse-cdn.com/v4/letter/d/ecb155/32.png) [@Dave\_Kennedy](https://forum.clcboats.com/u/Dave_Kennedy)
#### Post date: [September 10, 2008, 10:55am UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/8 "2008-09-10T10:55:41Z")

</div>

&nbsp;&nbsp;Take &nbsp;a look here : Dan does this :

&nbsp;http://www.kayakforum.com/cgi-bin/Building/index.cgi/noframes/read/171014

&nbsp;&nbsp; Much less epoxy ...aside from the cedar plugs... note the &nbsp;clamps to keep the &nbsp;dam in place &nbsp;

&nbsp;

&nbsp;SilverDave &nbsp;

---

<div class="post-metadata">

### Author: ![Julie\_Kanarr](https://avatars.discourse-cdn.com/v4/letter/j/dc4da7/32.png) [@Julie\_Kanarr](https://forum.clcboats.com/u/Julie_Kanarr)
#### Post date: [September 10, 2008, 2:13pm UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/9 "2008-09-10T14:13:50Z")

</div>

&nbsp;

re: "I'm going to put a kerosene heater in the garage over the winter and finally get this thing done."

I've heard&nbsp;that&nbsp;kerosene or propane&nbsp;heaters are not a good idea when one is working with epoxy --&nbsp;something about the&nbsp;byproducts of combustion&nbsp;causing&nbsp;surface contamination&nbsp;that will prevent the epoxy from bonding.... &nbsp;so it may be a good idea to check into that first.

Julie K.

---

<div class="post-metadata">

### Author: ![Greg\_Fall](https://avatars.discourse-cdn.com/v4/letter/g/b38774/32.png) [@Greg\_Fall](https://forum.clcboats.com/u/Greg_Fall)
#### Post date: [September 10, 2008, 3:40pm UTC](https://forum.clcboats.com/t/chesapeake-17lt-end-pours/34485/10 "2008-09-10T15:40:58Z")

</div>

Saw that warning on another forum a while ago; thank you for the reminder.&nbsp; I'll play it safe and use electric heat when dealing with epoxy, if it comes to that.
