How do I smooth hardened fillets

   I built a skerry recently and launched her last October (2019). There are no shortcuts that are better than "biting the bullet" and hand sanding to get the proper smoothness and desired result for a beautiful finish. It is labor intensive, but yields better results. Take your time and do it right. The techniques mentioned above of smoothing fillets with denatured alcohol before they begin to cure reduces the need for sanding significantly.