# Kaholo Build Question

**URL:** <https://forum.clcboats.com/t/kaholo-build-question/39475>\
**Category:** Builder's Forum\
**Created:** [April 5, 2012, 7:15pm UTC](https://forum.clcboats.com/t/kaholo-build-question/39475 "2012-04-05T19:15:28Z")\
**Posts on this page:** 8\
**Page:** 1

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**Author:** ![Jeff\_Hovis](https://avatars.discourse-cdn.com/v4/letter/j/4da419/32.png) [@Jeff\_Hovis](https://forum.clcboats.com/u/Jeff_Hovis)\
**Post date:** [April 5, 2012, 7:15pm UTC](https://forum.clcboats.com/t/kaholo-build-question/39475/1 "2012-04-05T19:15:28Z")

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Hi Folks,

I'm going to build a Kaholo from plans and I see the materials list on the site call for 3 sheets of 3mm Okoume.&nbsp; I don't have the plans yet, so I'm not sure where the 3mm is used (I assume the deck).&nbsp; For those of you who have built this, can I subsitute 4mm?

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**Author:** ![Bill\_Huson](https://avatars.discourse-cdn.com/v4/letter/b/e9bcb4/32.png) [@Bill\_Huson](https://forum.clcboats.com/u/Bill_Huson)\
**Post date:** [April 5, 2012, 9:24pm UTC](https://forum.clcboats.com/t/kaholo-build-question/39475/2 "2012-04-05T21:24:02Z")

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the entire hull/deck is 3mm Okoume marine plywood. &nbsp;I doubt 4mm would work = heavy and most likely would not assume the curves when doing the stitch & glue set up.

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**Author:** ![Jeff\_Hovis](https://avatars.discourse-cdn.com/v4/letter/j/4da419/32.png) [@Jeff\_Hovis](https://forum.clcboats.com/u/Jeff_Hovis)\
**Post date:** [April 5, 2012, 9:35pm UTC](https://forum.clcboats.com/t/kaholo-build-question/39475/3 "2012-04-05T21:35:47Z")

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Thanks, the bending was my concern.&nbsp; I didn't even think about the extra weight.

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**Author:** ![Charles\_Canby](https://avatars.discourse-cdn.com/v4/letter/c/ac91a4/32.png) [@Charles\_Canby](https://forum.clcboats.com/u/Charles_Canby)\
**Post date:** [April 6, 2012, 12:30am UTC](https://forum.clcboats.com/t/kaholo-build-question/39475/4 "2012-04-06T00:30:15Z")

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I just finished my Kaholo from plans. &nbsp;I've built several boats and this was one do the most fun.. &nbsp; &nbsp; Great design. &nbsp;I built mine of cheap luan' 2.8 mm which is &nbsp;not recommended. &nbsp;If you ca afford a quality marine ply do not use luan door skin. &nbsp;However, my sup turned out great and looks beautiful. &nbsp;I don't know if you just love building things or want a &nbsp;high quality board. For the shear clams I used some very old clear fir from old floor joists. &nbsp; &nbsp; &nbsp;For the deck, bottom and sides I used the 2.8 mm luan door skin which &nbsp;is very low quality and does not bend evenly. &nbsp;However, with extra stitches and patience it is very fair/smooth. &nbsp;The next one I build I will use better plywood. &nbsp;In your search for marine grade plywood you will find that the Okuma is the best. &nbsp;You will also find that there are slightly lesser quality marine ply that is satisfactory. &nbsp;

Spending $900 on materials was out of my budget. &nbsp;Rather that watch tv I like to make things and using the cheaper ply was as fun as ever and I have a good looking board. &nbsp;Call or email me and I'll send you some photos. &nbsp;Charlie cccanby@hotmail.com 310-809-0661

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**Author:** ![Bill\_Huson](https://avatars.discourse-cdn.com/v4/letter/b/e9bcb4/32.png) [@Bill\_Huson](https://forum.clcboats.com/u/Bill_Huson)\
**Post date:** [April 6, 2012, 4:44pm UTC](https://forum.clcboats.com/t/kaholo-build-question/39475/5 "2012-04-06T16:44:49Z")

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$900 ??? wow, stuff must be expensive on the west coats. Marine grade 3mm Okoume here (coastal Carolina) costs about $36 a sheet. But building with door skin is fine - much better than vegging in front of the TV.

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**Author:** ![John\_Pellegrino](https://avatars.discourse-cdn.com/v4/letter/j/dfb087/32.png) [@John\_Pellegrino](https://forum.clcboats.com/u/John_Pellegrino)\
**Post date:** [April 9, 2012, 12:19am UTC](https://forum.clcboats.com/t/kaholo-build-question/39475/6 "2012-04-09T00:19:40Z")

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I used 4mm okume for deck, bottom and sides .... it went together beautifully. It is the use of the epoxy that dictates most of the weight.

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**Author:** ![Chris\_Lowe](https://avatars.discourse-cdn.com/v4/letter/c/85f322/32.png) [@Chris\_Lowe](https://forum.clcboats.com/u/Chris_Lowe)\
**Post date:** [April 9, 2012, 11:45am UTC](https://forum.clcboats.com/t/kaholo-build-question/39475/7 "2012-04-09T11:45:02Z")

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The 3mm is used for all of the skins of the boat - deck, sides, bottom, etc. I think going 4mm would be a bad idea for 3 reasons:

1) weight.&nbsp;

2) flexibility, especially when stitching up the front half of the hull

3) dimensions - you'd need to account for the extra 1mm in sizing all your parts

Im guessing you're looking at 4mm because it's more readily available? I know where I live (Seattle) nobody within reasonable driving distance stocked 3mm but a few places had 4mm. Eventually I found a supplier in state who had 3mm and delivered at a pretty nominal cost.&nbsp;

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**Author:** ![Brian\_Klaver](https://avatars.discourse-cdn.com/v4/letter/b/ac8455/32.png) [@Brian\_Klaver](https://forum.clcboats.com/u/Brian_Klaver)\
**Post date:** [April 9, 2012, 3:20pm UTC](https://forum.clcboats.com/t/kaholo-build-question/39475/8 "2012-04-09T15:20:22Z")

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PS.&nbsp;&nbsp; Whomever thought it would be $900 for materials....you might as well just buy the kit if that is the case.&nbsp;&nbsp;&nbsp;
