# varnishing over bad fillets

**URL:** <https://forum.clcboats.com/t/varnishing-over-bad-fillets/40998>\
**Category:** Builder's Forum\
**Created:** [June 5, 2013, 6:35pm UTC](https://forum.clcboats.com/t/varnishing-over-bad-fillets/40998 "2013-06-05T18:35:12Z")\
**Posts on this page:** 6\
**Page:** 1

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**Author:** ![Ben\_Wilson](https://avatars.discourse-cdn.com/v4/letter/b/43a26b/32.png) [@Ben\_Wilson](https://forum.clcboats.com/u/Ben_Wilson)\
**Post date:** [June 5, 2013, 6:35pm UTC](https://forum.clcboats.com/t/varnishing-over-bad-fillets/40998/1 "2013-06-05T18:35:12Z")

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I admit,I got a little messy on my fillets on my Kaholo.&nbsp; Looks like I will have a lot of sanding to do to smooth things out.&nbsp; My question is, am I doomed to painting now, or can I sand down enough that if I varnish or stain, it will still look ok?&nbsp; I have lots of wide spots where the fillets are noticeabley darker than the wood grain. Just an overall messy job on my part, inexperience and just got too quick once I started and it began getting messy.&nbsp; Lesson learned, take my time and go slowly going forward.&nbsp; Any advice or experience is welcome.

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**Author:** ![Chad\_Eiben](https://avatars.discourse-cdn.com/v4/letter/c/3da27b/32.png) [@Chad\_Eiben](https://forum.clcboats.com/u/Chad_Eiben)\
**Post date:** [June 5, 2013, 7:12pm UTC](https://forum.clcboats.com/t/varnishing-over-bad-fillets/40998/2 "2013-06-05T19:12:22Z")

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Aren't your fillets on the inside of your Kaholo? &nbsp;If so then no need to varnish the inside of the sup. &nbsp;now if you got the thickened epoxy and wood flour on the outside, then you will need to do some sanding. &nbsp;Good luck!

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**Author:** ![Ben\_Wilson](https://avatars.discourse-cdn.com/v4/letter/b/43a26b/32.png) [@Ben\_Wilson](https://forum.clcboats.com/u/Ben_Wilson)\
**Post date:** [June 5, 2013, 7:31pm UTC](https://forum.clcboats.com/t/varnishing-over-bad-fillets/40998/3 "2013-06-05T19:31:13Z")

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well,that may be a bigger problem. I interpreted from the directions to do both the outside and inside.&nbsp; And the pic in the directions looks like he's working the outside of the bow.&nbsp; That said, can I just sand the bejeezus out of it, and eventually it will be ok?&nbsp; Or , will there always be a color difference now?????

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**Author:** ![Chad\_Eiben](https://avatars.discourse-cdn.com/v4/letter/c/3da27b/32.png) [@Chad\_Eiben](https://forum.clcboats.com/u/Chad_Eiben)\
**Post date:** [June 6, 2013, 9:23am UTC](https://forum.clcboats.com/t/varnishing-over-bad-fillets/40998/4 "2013-06-06T09:23:06Z")

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Yes, you can sand it down, but I would be careful as you get to the surface of the wood.&nbsp; the plys of the okume are very thin and if you sand through the top ply, you will change the color of the wood.&nbsp; You many want to sand it smooth and then paint it.&nbsp;

Chad

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**Author:** ![Laszlo\_Morocz](https://avatars.discourse-cdn.com/v4/letter/l/c68b51/32.png) [@Laszlo\_Morocz](https://forum.clcboats.com/u/Laszlo_Morocz)\
**Post date:** [June 6, 2013, 12:11pm UTC](https://forum.clcboats.com/t/varnishing-over-bad-fillets/40998/5 "2013-06-06T12:11:06Z")

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"doomed" is so pessimistic :-)

A painted boat can be every bit as beautiful as a varnished one, many times even more so. So if you end up unable to varnish, don't feel bad about it. Express your creativity through paint.

Laszlo

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**Author:** ![Edward\_Brubaker](https://avatars.discourse-cdn.com/v4/letter/e/278dde/32.png) [@Edward\_Brubaker](https://forum.clcboats.com/u/Edward_Brubaker)\
**Post date:** [June 6, 2013, 2:00pm UTC](https://forum.clcboats.com/t/varnishing-over-bad-fillets/40998/6 "2013-06-06T14:00:50Z")

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Often judicious use of a scraper is faster and easier to control than a sander.&nbsp;

Firm pad on sander is better than soft. &nbsp;Hand sand as you get closer to the ply.

Or as Laszio noted, paint can be beautiful if you are not happy after the sanding.

And. &nbsp;WHATEVER YOU DO IT WILL NOT MAKE A DIFFERENCE IN HOW IT PERFORMS.

Ed

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